Advancing Manufacturing Intelligence: A Comprehensive Analysis of AI-Driven Smart Factories and Predictive Maintenance Systems
DOI:
https://doi.org/10.32628/CSEIT25111222Keywords:
Artificial Intelligence in Manufacturing, Smart Factory Systems, Predictive Maintenance, Industry 4.0 Technologies, Manufacturing Process OptimizationAbstract
This article comprehensively analyzes artificial intelligence (AI) implementation in modern manufacturing systems, focusing on smart factories and predictive maintenance applications. The article explores how AI-driven technologies transform traditional manufacturing processes through advanced data analytics, machine learning algorithms, and Internet of Things (IoT) integration. By examining the evolution of smart factory systems, this study investigates the role of predictive maintenance in reducing operational downtime and optimizing equipment performance. The article analysis encompasses real-time monitoring systems, automated quality control processes, and intelligent production scheduling, highlighting their collective impact on manufacturing efficiency. Through detailed case studies and empirical evidence, the article demonstrates how AI-powered solutions enhance decision-making capabilities, improve product quality, and streamline production workflows in manufacturing environments. The findings reveal significant improvements in operational efficiency, maintenance scheduling, and resource utilization across various manufacturing sectors. This article contributes to the growing knowledge of Industry 4.0 technologies and provides valuable insights for manufacturers seeking to implement AI-driven solutions in their operations. The article also addresses implementation challenges and offers strategic recommendations for successful AI integration in manufacturing processes, paving the way for future developments in smart manufacturing systems.
Downloads
References
M. Ghahramani et al., "AI-Based Modeling and Data-Driven Evaluation for Smart Manufacturing Processes," IEEE/CAA Journal of Automatica Sinica, vol. 7, no. 4, pp. 1026-1037, 2020. DOI: 10.1109/JAS.2020.1003114 Available: https://www.ieee-jas.net/en/article/doi/10.1109/JAS.2020.1003114
B. Chen et al., "Smart Factory of Industry 4.0: Key Technologies, Application Case, and Challenges," IEEE Xplore, 321813263, 2020. Available: https://www.researchgate.net/publication/321813263_Smart_Factory_of_Industry_40_Key_Technologies_Application_Case_and_Challenges
Y. Teng, L. Li, L. Song, F. R. Yu, and V. C. M. Leung, "Profit Maximizing Smart Manufacturing Over AI-Enabled Configurable Blockchains," IEEE Internet of Things Journal, vol. 9, no. 1, pp. 346-358, 2021. DOI: 10.1109/JIOT.2021.30989171 Available: https://ieeexplore.ieee.org/abstract/document/9492289
IEEE Access, "Key Technologies for Smart Factory of Industry 4.0," IEEE Access, Special Section 2, 2017. DOI: 10.1109/ACCESS.2017.2754842 Available: https://ieeeaccess.ieee.org/closed-special-sections/key-technologies-smart-factory-industry-4-0/
A. Silva and G. F. M. Souza, "Prognosis Smart System AI-based Applied to Equipment Health Monitoring," IEEE Annual Reliability and Maintainability Symposium (RAMS), 2021. DOI: 10.1109/RAMS.2021.96057221 Available: https://ieeexplore.ieee.org/document/9605722
J. R. Campos, M. Vieira, and E. Costa, "Exploratory Study of Machine Learning Techniques for Supporting Failure Prediction," IEEE European Dependable Computing Conference (EDCC), 2018. DOI: 10.1109/EDCC.2018.000142 Available: https://ieeexplore.ieee.org/abstract/document/8530755
Deccan Chronicle, "Automation and AI are transforming design for manufacturing," 2023. Available: https://www.deccanchronicle.com/technology/automation-and-ai-are-transforming-design-for-manufacturing-1849373
Analytics Insight, "Industry 4.0 Unleashed: How AI Will Transform Manufacturing in 2025," 2024. Available: https://www.analyticsinsight.net/artificial-intelligence/industry-40-unleashed-how-ai-will-transform-manufacturing-in-2025
R. Pandey, A. Singh, A. Kashyap, and A. Anand, "Comparative Study on Realtime Data Processing System," IEEE Conference Publication, 2019. DOI: 10.1109/IoT-SIU.2019.8777499 Available: https://ieeexplore.ieee.org/document/8777499
C. Wang and H. Zang, "Production Scheduling Optimization Method Based on Improved Particle Swarm Optimization Algorithm," IEEE Conference Publication, 2023. DOI: 10.1109/ICMTIM58873.2023.10246758 Available: https://ieeexplore.ieee.org/document/10246758/authors#authors
S. Ahmad and S. Miskon, "Steps Towards Successful Artificial Intelligence Integration in the Era of Industry 4.0," IEEE Conference Publication, 2021. DOI: 10.1109/3ICT53449.2021.9581666 Available: https://ieeexplore.ieee.org/document/9581666
R. M. Boan, "An Artificial Intelligence Program: Management Lessons Learned," IEEE Conference Publication, 1989. DOI: 10.1109/NAECON.1989.40390 Available: https://ieeexplore.ieee.org/document/40390
Downloads
Published
Issue
Section
License
Copyright (c) 2025 International Journal of Scientific Research in Computer Science, Engineering and Information Technology

This work is licensed under a Creative Commons Attribution 4.0 International License.